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BVL 900H
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MCR

ORION Series

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Description

Series: H 4000 | H 5500 | H 5500-50 | H 6600 | H 8000 | H 8800 | H 10000 | H 12000

ORION horizontal machining centers are designed and manufactured to deliver excellent machine precision with the use of high precision components and thermo friendly features.

Overview & Features

Unique Features

  • Precision
  • Productivity
  • Ergonomics
  • Reliability
  • User screens

Standard Features

  • Roller type guide-ways for all linear axes
  • Precise ball-screws for all linear axes
  • Electronic counter balance for the vertical axes
  • Automatic centralised lubrication system
  • AC servo drives for all axes
  • Air blast for spindle taper cleaning
  • Basic coolant system with bed wash and flood coolant
  • Lamella covers on linear axes
  • AC unit for electrical cabinet
  • Hydraulic powerpack
  • BT spindle tapper
  • Absolute encoders for all axes
  • 8.4″ color LCD display
  • Backlash and pitch error compensation
  • Rigid tapping and retract function
  • Simultaneous interpolation upto 4 axes
  • Linear, circular and helical interpolation
  • Polar coordinate programming
  • Tool life management
  • Machine alarm diagnostics
  • Overhead shower wash
  • Energy saving function
  • Operator door safety interlock
  • 3 – tier signal tower lamp
  • Machine lamp
  • Coolant gun
  • Automatic pallet changer (rotary type)
  • Fanuc Oi MF with B series motors and drives
  • Chip conveyor with chip trolley

Optional Features

  • High-pressure coolant through spindle system (16 bar / 40 bar) with non-consumable filtration system
  • Tool magazine capacity of 40 tools and 60 tools
  • Linear scales
  • Thermal compensation sensors for linear axes
  • Continuous rotary table ( 0.001 deg x 360000)
  • Measuring probe
  • Chiller for clean coolant system
  • Mist collector
  • Machine color as per customer requirement
  • Front gauge panel
  • Hydraulic connections for fixture through rotary distributor (top side)

Specifications

Orion Series 1

ORION SERIES 1
AXES ORION H 4000 ORION H 5500
Traverse (X/Y/Z) mm 600 × 560 × 600 800 × 800 × 800
Rapid Rates(X/Y/Z) m/min 60 60
Max acceleration g 0.9 0.7
Table top to spindle center mm 100-660 100-900
Table center to spindle face mm 100-700 100-900
SPINDLE- std ORION H 4000 ORION H 5500
Spindle taper type HSK A 63
HSK A 63/ BT 40
Spindle power, Fanuc, Cont./S2 kW 18.5 / 22 18.5 / 22
Maximum spindle torque, Cont./S3 Nm 50 / 120 50 / 120
Spindle power, Siemens Cont. kW 26.4 26.4
Maximum spindle torque, S1/S6 25% Nm 126 / 84 126 / 84
Spindle speed- Fanuc (Siemens) rpm 12,000 (15,000) 12,000 (15,000)
Spindle acceleration time – Fanuc (Siemens) sec 0.7 (2.5) 0.7 (2.5)
Spindle bearing diameter mm 70 70
SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi
 ORION H 4000 ORION H 5500
Spindle power- cont./S2 kW – 22/26
Maximum spindle torque- cont/S3 Nm – 136/302
Spindle speed rpm – 14,000
Spindle bearing diameter mm – 80
SPINDLE – HIGH TORQUE OPTION – Siemens
 ORION H 4000 ORION H 5500
Spindle power- cont kW – 26
Maximum spindle torque- cont/S6, 25% Nm – 150/230
Spindle speed rpm – 14,000
Spindle bearing diameter mm – 80
INDEX TABLE ORION H 4000 ORION H 5500
Pallet size mm 400 × 400 500 × 500
Pallet type tapped holes tapped holes
Load capacity kg 400 700
Maximum job swing(dia × height) mm 630 × 750 800 × 1000
Pallet height from ground level mm 1100 1100
Index positions deg 360 × 1deg 360 × 1deg
Direct drive rotary table – optional deg 360,000 × 0.001 deg
360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
 ORION H 4000 ORION H 5500
Number of tools No 40(60) 40(60)
Max tool diameter with adjacent pockets, full/empty mm 75/125 80/165
Maximum tool length mm 360 430
Maximum tool weight kg 8( 40T) / 12(60 T)
8( 40T) / 12(60 T)
Tool changing time- BT/HSK- retaining collet sec 1.0(3kg tool weight)
2.0(1.4)(3kg tool weight)
Chip to chip time(min)As per ISO 10791-9 sec 2.4(3kg tool weight)
3.7(3.1)(3kg tool weight)
PALLET CHANGER
 ORION H 4000 ORION H 5500
Pallet change time(avg load,excluding seat check time) sec 9 9
ACCURACY AS PER ISO 230/2
Linear Axes ORION H 4000 ORION H 5500
Positioning A- with encoder (with linear scale option1) mm 0.010(0.008) 0.010(0.008)
Positioning R- with encoder (with linear scale option1) mm 0.007(0.005) 0.008(0.005)
ROTARY AXES
Positioning A arc sec 10 10
Repeatability R arc sec 7 7
MACHINE INSTALLATION DATA
 ORION H 4000 ORION H 5500
Basic weight kg 10,000 12,000
Floor space (machine only) W*D mm 2550*4525 2775*5283
Compressed Air bar 6 6
Total Connected load- Cont/30min kVA 40/50 50/60
Power Supply
3 phase, 415 V, 50 Hz
3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi

Orion Series 2

ORION SERIES 2
AXES ORION H 5500-50 ORION H 6600 ORION H 8000 ORION H 8800
Traverse (X/Y/Z) mm 740 × 740 × 800 1000 × 1000 × 1000 1250 × 1000 × 1000
1400 × 1200 × 1350
Rapid Rates(X/Y/Z) m/min 60 60 60 40
Max acceleration g 0.7 0.6 0.6 0.4
Table top to spindle center mm 120-860 120-1120 120-1120 155-1355
Table center to spindle face mm 20-820 150-1150 200-1200 200-1550
SPINDLE- std
Spindle taper type HSK A 100/ BT 50 HSK A 100/ BT 50 HSK A 100/ BT 50
HSK A 100/ BT 50
Spindle power, Fanuc, Cont./S2 kW 22/ 30 30/37 30/37 30/37
Maximum spindle torque, Cont./S3 Nm 249/ 414 353/699 353/699 353/699
Spindle power, Siemens Cont. kW – – 63/63 63/63
Maximum spindle torque, S1/S6 25% Nm 126/ 84 300 300 300
Spindle speed- Fanuc (Siemens) rpm 10,000 10,000 10,000 10,000
Spindle acceleration time – Fanuc (Siemens) sec 3 3 3 3
Spindle bearing diameter mm 90 100 100 100
SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi
Spindle power- cont./S2 kW – 30/37 30/37 30/37
Maximum spindle torque- cont/S3 Nm – 505/1009 505/1009 505/1009
Spindle speed rpm – 6,000 6,000 6,000
Spindle bearing diameter mm – 120 120 120
SPINDLE – HIGH TORQUE OPTION – Siemens
Spindle power- cont kW – 37 37 37
Maximum spindle torque- cont/S6, 25% Nm – 585/885 585/885 585/885
Spindle speed rpm – 6,000 6,000 6,000
Spindle bearing diameter mm – 120 120 120
INDEX TABLE
Pallet size mm 500 × 500 630 × 630 800 × 800 800 × 800
Pallet type tapped holes tapped holes tapped holes tapped holes
Load capacity kg 700 1250 1500 2000
Maximum job swing(dia × height) mm 800 × 1000 1050 × 1300 1250 × 1300 1450 × 1450
Pallet height from ground level mm 1100 1250 1250 1250
Index positions deg 360 × 1deg 360 × 1deg 360 × 1deg 360 × 1deg
Direct drive rotary table – optional deg 360,000 × 0.001 deg 360,000 × 0.001 deg 360,000 × 0.001 deg
360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
Number of tools No 40(60) 60(80/120) 60(80/120) 60(80/120)
Max tool diameter with adjacent pockets, full/empty mm 125/250 125/250(315 with limit) 125/250(315 with limit)
125/250(315 with limit)
Maximum tool length mm 500(410 for BT 50) 600 600 600
Maximum tool weight kg 20(40 T) 25 (60T) 30 30 30
Tool changing time- BT/HSK- retaining collet sec 2.9(2.0)(7kg tool weight) 2.9(2.0)(7kg tool weight) 2.9(2.0)(7kg tool weight)
2.9(7kg tool weight)
Chip to chip time(min)As per ISO 10791-9 sec 4.7(3.8)(7kg tool weight) 5.1(4.2)(7kg tool weight) 5.3(4.4)(7kg tool weight)
6.1(7kg tool weight)
PALLET CHANGER
Pallet change time(avg load,excluding seat check time) sec 9 14 16 25
ACCURACY AS PER ISO 230/2
Linear Axes
Positioning A- with encoder (with linear scale option1) mm 0.010(0.008) 0.010(0.008) 0.010(0.008) 0.010(0.008)
Positioning R- with encoder (with linear scale option1) mm 0.008(0.005) 0.008(0.005) 0.008(0.005) 0.008(0.005)
ROTARY AXES
Positioning A arc sec 10 10 10 12
Repeatability R arc sec 7 7 7 9
MACHINE INSTALLATION DATA
Basic weight kg 13,000 20,000 22,000 26,000
Floor space (machine only) W*D mm 3100*5300 3465*6222 3765*6472 3965*7150
Compressed Air bar 6 6 6 6
Total Connected load- Cont/30min kVA 50/60 80/90 80/90 80/90
Power Supply
3 phase, 415 V, 50 Hz
 3 phase, 415 V, 50 Hz 3 phase, 415 V, 50 Hz
3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi

Orion Series 3

ORION SERIES 3
AXES ORION H 10000 ORION H 12000
Traverse (X/Y/Z) mm 1600 × 1400 × 1400
2000 × 1400 × 1400
Rapid Rates(X/Y/Z) m/min 40 40
Max acceleration g 0.4 0.4
Table top to spindle center mm 120 -1520 120-1520
Table center to spindle face mm 300 – 1700 300-1700
SPINDLE- std
Spindle taper type HSK A 100/ BT 50
HSK A 100/ BT 50
Spindle power, Fanuc, Cont./S2 kW 30/37 30/37
Maximum spindle torque, Cont./S3 Nm 353/699 353/699
Spindle power, Siemens Cont. kW 63/63 63/63
Maximum spindle torque, S1/S6 25% Nm 300 300
Spindle speed- Fanuc (Siemens) rpm 10,000 10,000
Spindle acceleration time – Fanuc (Siemens) sec 3 3
Spindle bearing diameter mm 100 100
SPINDLE – HIGH TORQUE OPTION – Fanuc/ Mitsubishi
Spindle power- cont./S2 kW 30/37 30/37
Maximum spindle torque- cont/S3 Nm 505/1009 505/1009
Spindle speed rpm 6,000 6,000
Spindle bearing diameter mm 120 120
SPINDLE – HIGH TORQUE OPTION – Siemens
Spindle power- cont kW 37 37
Maximum spindle torque- cont/S6, 25% Nm 585/885 585/885
Spindle speed rpm 6,000 6,000
Spindle bearing diameter mm 120 120
INDEX TABLE
Pallet size mm 1000 × 1000 1250 × 1000
Pallet type T-slots T-slots
Load capacity kg 3000 4000
Maximum job swing(dia × height) mm 1800 × 1400 2200 × 1400
Pallet height from ground level mm 1250 1350
Index positions deg – –
Direct drive rotary table – optional deg 360,000 × 0.001 deg
360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
Number of tools No 60(80/120) 60(80/120)
Max tool diameter with adjacent pockets, full/empty mm 125/250(315 with limit)
125/250(315 with limit)
Maximum tool length mm 600 600
Maximum tool weight kg 30 30
Tool changing time- BT/HSK- retaining collet sec 2.9(7kg tool weight)
2.9(2.5)(7kg tool weight)
Chip to chip time(min)As per ISO 10791-9 sec 6.5(7kg tool weight)
6.5(7kg tool weight)
PALLET CHANGER
Pallet change time(avg load,excluding seat check time) sec 35 40
ACCURACY AS PER ISO 230/2
Linear Axes
Positioning A- with encoder (with linear scale option1) mm 0.010(with scale) 0.010(with scale)
Positioning R- with encoder (with linear scale option1) mm 0.007with scale) 0.007with scale)
ROTARY AXES
Positioning A arc sec 12 20
Repeatability R arc sec 9 15
MACHINE INSTALLATION DATA
Basic weight kg 28,000 30,000
Floor space (machine only) W*D mm 4430*8650 4830*8650
Compressed Air bar 6 6
Total Connected load- Cont/30min kVA 90/100 90/100
Power Supply
3 phase, 415 V, 50 Hz
3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi
Specifications
ORION SERIES 1
AXES ORION H 4000 ORION H 5500
Traverse (X/Y/Z) mm 600 × 560 × 600 800 × 800 × 800
Rapid Rates(X/Y/Z) m/min 60 60
Max acceleration g 0.9 0.7
Table top to spindle center mm 100-660 100-900
Table center to spindle face mm 100-700 100-900
SPINDLE- std ORION H 4000 ORION H 5500
Spindle taper type HSK A 63
HSK A 63/ BT 40
Spindle power, Fanuc, Cont./S2 kW 18.5 / 22 18.5 / 22
Maximum spindle torque, Cont./S3 Nm 50 / 120 50 / 120
Spindle power, Siemens Cont. kW 26.4 26.4
Maximum spindle torque, S1/S6 25% Nm 126 / 84 126 / 84
Spindle speed- Fanuc (Siemens) rpm 12,000 (15,000) 12,000 (15,000)
Spindle acceleration time - Fanuc (Siemens) sec 0.7 (2.5) 0.7 (2.5)
Spindle bearing diameter mm 70 70
SPINDLE - HIGH TORQUE OPTION - Fanuc/ Mitsubishi
 ORION H 4000 ORION H 5500
Spindle power- cont./S2 kW - 22/26
Maximum spindle torque- cont/S3 Nm - 136/302
Spindle speed rpm - 14,000
Spindle bearing diameter mm - 80
SPINDLE - HIGH TORQUE OPTION - Siemens
 ORION H 4000 ORION H 5500
Spindle power- cont kW - 26
Maximum spindle torque- cont/S6, 25% Nm - 150/230
Spindle speed rpm - 14,000
Spindle bearing diameter mm - 80
INDEX TABLE ORION H 4000 ORION H 5500
Pallet size mm 400 × 400 500 × 500
Pallet type tapped holes tapped holes
Load capacity kg 400 700
Maximum job swing(dia × height) mm 630 × 750 800 × 1000
Pallet height from ground level mm 1100 1100
Index positions deg 360 × 1deg 360 × 1deg
Direct drive rotary table - optional deg 360,000 × 0.001 deg
360,000 × 0.001 deg
AUTOMATIC TOOL CHANGER
 ORION H 4000 ORION H 5500
Number of tools No 40(60) 40(60)
Max tool diameter with adjacent pockets, full/empty mm 75/125 80/165
Maximum tool length mm 360 430
Maximum tool weight kg 8( 40T) / 12(60 T)
8( 40T) / 12(60 T)
Tool changing time- BT/HSK- retaining collet sec 1.0(3kg tool weight)
2.0(1.4)(3kg tool weight)
Chip to chip time(min)As per ISO 10791-9 sec 2.4(3kg tool weight)
3.7(3.1)(3kg tool weight)
PALLET CHANGER
 ORION H 4000 ORION H 5500
Pallet change time(avg load,excluding seat check time) sec 9 9
ACCURACY AS PER ISO 230/2
Linear Axes ORION H 4000 ORION H 5500
Positioning A- with encoder (with linear scale option1) mm 0.010(0.008) 0.010(0.008)
Positioning R- with encoder (with linear scale option1) mm 0.007(0.005) 0.008(0.005)
ROTARY AXES
Positioning A arc sec 10 10
Repeatability R arc sec 7 7
MACHINE INSTALLATION DATA
 ORION H 4000 ORION H 5500
Basic weight kg 10,000 12,000
Floor space (machine only) W*D mm 2550*4525 2775*5283
Compressed Air bar 6 6
Total Connected load- Cont/30min kVA 40/50 50/60
Power Supply
3 phase, 415 V, 50 Hz
3 phase, 415 V, 50 Hz
CNC SYSTEM: Fnuc Oi MF+/Mitsubishi