FX series has been developed on the proven platform of ORION series Horizontal Machining Centres. Innovated to meet the configuration for the Balance of Precision & Speed for Complex Precision Parts Machining. Import Substitution, Introduced to meet the demand for World-class HMCs for the Indian and global market. ORION Fx series is extensively applied to the industries of Aerospace, Automotive, Medical, Energy and further more.
Overview & Features
- Simultaneous 5 axes
- Thermally symmetric structure
- Servo driven – APC, ATC & Tool Magazine, Index Table for higher reliability & Productivity
- High speed spindle
- Extensive series range
- Modular design
- Indigenous developed technology
- HSK spindle taper
- Motorised (Integral) spindle
- Spindle cooling B & C axis cooling system
- AC servo drives for all axes
- ú Ball-screw cooling system
- Continuous Direct Drive rotary table (0.001 deg x 360,000)
- Continuous swivel axis 0.001 deg
- Pneumatic counterbalance for vertical axis
- Single sheet covers for Z-axis/ Telescopic cover
- Automatic centralized oil lubrication system
- Stainless Steel Lamella covers for X&Y axes and Stainless Steel Single sheet cover for Z axis.
- Air blast for spindle taper cleaning
- Slat Chip conveyor inside the machine, in the cutting area
- 60 tools, servo-driven tool magazine & tool changer
- Overhead shower wash
- Basic coolant system with Scraper chip conveyor with drum filter
- High-pressure coolant through spindle system 40 bar with paper band filtration system
- Hydraulic powerpack with air blast oil cooler
- 10.4″ color LCD display
- 3-tier signal lamp, machine lamp
- Machine alarm diagnostics
- Ballscrew core cooling for all three axes.
- Automatic pallet changer (Servo-driven, Rotary type)
- Milling and Turning table, Dia 800, 500 rpm for Fx8000
- Automation and SMED compatible
- Tool kit for checking & correcting kinematic precision
- Automatic centralized grease lubrication system
- Cad model post porocessor
- Milling and Turning table, Dia 630, 700 rpm for Fx8000
- Mist collector
- Machine Collision monitoring
- 15″ color LCD Display
- IIoT 4.0
- Customer-specified machine colours
- Coolant chiller
- Visiport
- High torque spindle for Fx8000 & Fx10000]High-pressure coolant thru spindle system 60 bar
- Hydraulic connections through pallet with auto couplers (Fx5500 & Fx8000)
- ATC side tool breakage sensor
- Part probing
- Laser measuring system for tool offset & tool breakage
Specifications
| Specifications | Unit | Fx5500 | Fx8000 | Fx10000 |
| Axes | ||||
| X axis | mm | 800 | 1250 | 1600 |
| Y axis (Table) | mm | 1000 | 1250 | 1400 |
| Z axis (Spindle) | mm | 800 | 1000 | 1250 |
| Work volume XYZ | 3 m | 0.64 | 1.25 | 2.5 |
| Rapid traverse | m/ min | 60 | 40 | 40 |
| Acceleration | 2 m/ S | 6 | 4 | 4 |
| Table | ||||
| Rotary table – Direct Drive | posn | 360,000 x 0.001deg | 360,000 x 0.001deg | 360,000 x 0.001deg |
| Table speed | rpm | 40 | 20 | 10 |
| Pallet size | mm | 500 x 500 | 630 x 630 (800 x 800) | 1000 x 1000 |
| Load capacity | kg | 700 | 1500 | 3000 |
| Max. Job swing dia x swing height | mm | 800 x 1000 | 1250 x 1200 | 1600 x 1400 |
| Spindle | ||||
| Spindle taper std. | HSK A63 | HSK A100 | HSK A100 | |
| Spindle power Ed40% std. | kW | 28 | 63 | 63 |
| Spindle speed std. | Nm | 12000 | 8000 | 8000 |
| Max spindle torque std. | Nm | 105 | 470 | 470 |
| Spindle taper (high speed opt) | – | HSK A63 | HSK A63 | |
| Spindle power ED40% (high speed opt) | kW | – | 28 | 28 |
| Spindle speed (high speed opt.) | rpm | – | 12000 | 12000 |
| Max spindle torque (high speed opt) | Nm | – | 105 | 105 |
| Swivelling Milling Head | ||||
| Rotating speed Cont./ 50% ED | mm | 10 | 10 | 10 |
| Axis torque | mm | 3,000 | 5,000 | 5,000 |
| Resolution | deg | 0.001 | 0.001 | 0.001 |
| Automatic tool changer | ||||
| Number of tools std | 60 | 60 | 60 | |
| Number of tools opt | 80 | 80-120 | 80-120 | |
| Max tool diameter all places | mm | 80 | 125 | 125 |
| Max tool diameter max | mm | 165 | 250 (315) | 250 (315) |
| Max tool length | mm | 430 | 600 | 600 |
| Max tool weight | kg | 12 | 30 | 30 |
| Chip to chip time (min) | s | 4 | 7.5 | 8.7 |
| Pallet changer | ||||
| Type | 180 deg swing type | |||
| Pallet change time | s | 10 | 25 | 60 |
| Accuracy as per ISO 230-2 | ||||
| Positioning A – with Linear scale | mm | 0.008 | 0.008 | 0.009 |
| Repeatability R – with Linear scale | mm | 0.005 | 0.005 | 0.007 |
| B & C axis index accuracy | arcsec | 10 | 10 | 12 |
| Machine Installation Data (With Pallet Changer) | ||||
| Basic machine weight | kg | 14000 | 24000 | 30000 |
| Floor area W x D | mm | 3200×5800 | 4250×7000 | 4500×9500 |
| Compressed Air | bar | 5-6 | 5-6 | 5-6 |
| Total connected load-cont/ 30 min | kVA | 60 | 90 | 100 |
| Power supply | 3ph, 415 V, 50 Hz | |||
| CNC system | Siemens Sinumerik 1(Simultaniuos 5 axis) | |||
